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Oral Liquid Products Sterilizer

Widely used in ampoule, vial, tube type bottle and glass bottles...
Oral Liquid Products Sterilizer

AQS Series

Steam Ampoule(Oral Liquid) Leak Test Sterilizer
Steam Ampoule Leak Test Sterilizer
Main Body of Sterilizer
AQS series steam ampoule(oral liquid) leak test sterilizer adopts a horizontal rectangular structure, a high-quality acid-resistant stainless steel 304 liner, and a stainless steel wire drawing board decorative outer cover. The sealed door adopts pneumatic door. The sterilization equipment has a standard GMP verification interface, which is convenient for users to perform equipment verification at any time.
Control System
This series of sterilizers can choose a computer system or a PLC+touch screen system. The F0 value and temperature and time double guarantee the sterilization effect, and can also be controlled by a single parameter. The system has accurate temperature measurement and control, stable operation, and has a complete sterilization file record.
Piping System
The industry's most optimized configuration, the main components are high-temperature pneumatic valves, circulating water pumps, vacuum pumps, etc.
Sterilize Status Classifications
Superheated water sterilizer could be designed to three types of sterilize status according to different products:
1

Sterilizer Summary

AQS series steam ampoule(oral liquid) leak test sterilizer adopts saturated steam as sterilization medium, which is used for high temperature sterilization, leak test and cleaning treatment of small regulatory capacity (smaller than 10ml) water injection and oral liquid products, such as ampoules, vials, tube type bottles and glass bottles. Temperature time and F0 dual control meet the requirements of pharmacopoeia.

2

Sterilizer Structure

AQS series steam ampoule(oral liquid) leak test sterilizer adopts horizontal rectangular structure, 304 or 316L stainless steel chamber, and covered by the external plate that is made by draw-benched stainless steel. And the sterilization equipment is accessorized with standard GMP verification interface. Industrial control system PLC + HMI has standard "user management, data storage, process management" function, the sterilization process can be traced back, with an independent data recording device and industrial control system to ensure data accuracy.

3

Sterilizer Craft Process

Pre-vacuum
Heating, sterilization
Leak test
Cleaning
Drying

Sterilizer Logistic System

Sterilizer
Sterilization Equipment
Sterilizer
Sterilization Equipment
Sterilizer Safety Guide
The doors are designed with independent mechanical and digital safety features
Safety valves are installed to prevent pressure exceeds the allowed limit Emergency stop button is installed for immediate cycle shut off under emergency.

1. The door is not allowed to be opened when the chamber is pressurized
2. The cycle is not allowed to started when the door is not sealed.
3. Door process will automatically stop if obstruction is detected
4. The door cannot be unsealed until the chamber pressure reach room pressure
5. Under double door structure, double door interlock to prevent both doors open in the same time.

AQS Series Steam Ampoule(Oral Liquid) Leak Test Sterilizer Parameter Table

Main paramater Model AQS1.2 AQS1.5 AQS2.0 AQS2.5 AQS3 AQS4.0 AQS5
Chamber measurement 1500*680*1180 1900*680*1180 1700*1000*1200 2100*1000*1200 2500*1000*1200 3340*1000*1200 4200*1000*1200
External measurement 1800*1420*2150 2200*1420*2150 2000*1880*2200 2400*1880*2200 2800*1880*2200 3650*1880*2200 4500*1880*2200
Steam 60 80 100 120 150 200 250
Washing water 680 800 1000 1200 1500 2000 2300
Compressed air 1 1.5 2.0 2.5 3 4 5
Power 4 4 5.5 5.5 6.5 7.5 9
Net weight 1800 2000 2200 2500 3000 3500 4350
Design pressure 0.245 0.245 0.245 0.245 0.245 0.245 0.245
Design temperature 139 139 139 139 139 139 139

AQS-S Series Water Shower Ampoule(Oral Liquid) Leak Test Sterilizer

Leak Test Sterilizer
Craft Process
Pure Water Filling
Heating, Sterilization
Cooling
Leak Test
Cleaning
Drying
Leak Test Sterilizer
AQS-S Leak Test Sterilizer Summary
This series of water shower ampoule (oral liquid) leak test sterilizer adopts high temperature circulating water as sterilization medium, which is mainly used for water spray sterilization, leak detection, and cleaning treatment of injection and oral liquid, such as ampoules, vials, tube type bottles and glass bottles. The temperature evenness of the sterilizer is good, and temperature control range is wide(80℃-126℃）. Vacuum leak test plus color water test insure 100% waste check rate. Temperature time and F0 dual control meet the requirements of pharmacopoeia.
AQS-S Leak Test Sterilizer Structure
AQS-S series steam ampoule(oral liquid) leak test sterilizer adopts horizontal rectangular structure, 304 or 316L stainless steel chamber, and covered by the external plate that is made by draw-benched stainless steel. And the sterilization equipment is accessorized with standard GMP verification interface. Industrial control system PLC + HMI has standard "user management, data storage, process management" function, the sterilization process can be traced back, with an independent data recording device and industrial control system to ensure data accuracy. Optional remote computer monitoring technology makes system application and maintenance more convenient.

AQS-S Series Water Shower Ampoule (Oral Liquid) Leak Test Sterilizer Parameter Table

Main Paramater Model AQS-1.2S AQS-1.5S AQS-2.0S AQS-2.5S AQS-3.0S AQS-4.0S AQS-5.0S
Chamber measurement 1500*680*1180 1900*680*1180 1700*1000*1200 2100*1000*1200 2500*1000*1200 3340*1000*1200 4200*1000*1200
External measurement 1800*2000*2150 2200*2000*2150 2000*2400*2200 2400*2400*2200 2800*1880*2200 3650*2400*2200 4500*2400*2200
Steam 60 80 100 120 150 200 250
Washing water 680 800 1000 1200 1500 2000 2300
Compressed air 1 1.5 2.0 2.5 3 4 5
Power 4 4 5.5 5.5 6.5 7.5 9
Net weight 2000 2200 2450 3050 3500 4000 4350
Design pressure 0.245 0.245 0.245 0.245 0.245 0.245 0.245
Design temperature 139 139 139 139 139 139 139

KQS/KYS Series Rapid Cooling Sterilizer

Rapid Cooling Sterilizer
Craft Process
Vacuum
Heating
Sterilization
Cooling
End
Rapid Cooling Sterilizer
Craft Process
Water Inlet
Heating
Sterilization
Cooling
End
Rapid Cooling Sterilizer Summary
This series of pulse vacuum sterilizer adopts saturated steam(or pure steam) as sterilization medium, which is widely used in the high-temperature sterilization and rapid cooling operation of all kinds of sealed heat-resistant glass bottles or oral liquid packed infusion. Rapid cooling sterilizer is widely used in the pharmaceutical, hospital preparations, food and other industries that have product requirement for the equipment capacity less than 5 m3, and sterilization temperature between 105℃ and 126℃.
Rapid Cooling Sterilizer Structure
This series of equipment daopts horizontal rectangular structure, 304 or 316L stainless steel chamber, and covered by the plate made by draw-benched stainless steel. Rapid cooling sterilizer is accessorized with standard GMP verification interface. Industrial control system PLC + Html has standard “user management, data storage, process management” function, the sterilization process can be traced back, with independent data recording device and industrial control system to ensure data accuracy. Temperature time and F0 dual control meet the requirement of pharmacopoeia.

KQS/KYS Series Fast Cooling Sterilizer Parameter Table

Main paramater Model KQS1.2 KQS1.5 KQS2.0 KQS2.5 KQS3 KQS5
Capacity(bottle) 500ml 500 600 800 1000 1200 2000
250ml 800 1000 1500 1900 2300 3800
100ml 1600 2000 3000 3800 4500 7000
Chamber measurement 1500*680*1180 1900*680*1180 1700*1000*1200 2100*1000*1200 2500*1000*1200 4200*1000*1200
External measurement 1800*1420*2150 2200*1880*2200 2000*1880*2200 2400*1880*2200 2800*1880*2200 4500*1880*2200
Steam 50 60 80 105 120 250
Cooling water 800 1000 1500 1800 2000 2300
Compressed air 1.2 1.5 2.0 2.5 3 5
Power 3 3 5.5 5.5 6 8
Net weight 1900 2000 2500 3000 3400 4200
Design pressure 0.245 0.245 0.245 0.245 0.245 0.245
Design temperature 139 139 139 139 139 139

Huanyu Sterilizer Video

Oral liquid products sterilizer is widely used in the sterilization operation of liquids in ampoules, vials, tube type bottles and glass bottles.
  • About Huanyu Pharmaceutical Equipment

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Zhangjiagang Huanyu Pharmaceutical Equipment Co.,Ltd

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